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Cable Harness Testers

8681

  • 2 - wire testing
  • 128 or 256 test points
  • Fast automatic production testing
  • Automatically learn the pin connections
  • Statistical reports
  • 700V DC
  • 500V AC (Option)
  • Six standard measurement functions

8687

  • 4 - wire testing
  • 128 test points
  • Fast automatic production testing
  • Automatically learn the pin connections
  • Statistical reports
  • 1500V DC
  • 1000 AC
  • 6 standard measurement functions
  • Diagnostic meter mode
Data Sheet 8681 and 8687

Cable Tester Functions

Learn the cable

This allows the user to connect to the cable under test and automatically identify the pin connections, saving a great deal of time by not having to enter the pin connections manually and reducing operator error.

Fast automatic testing with up to six different measurements

Once the cable pin connections have been identified up to six different measurements can be selected.

The range of measurements includes open/short, conductance, resistance, capacitance, diode and hipot / insulation resistance. Having set-up the measurement parameters the cable harness tester is ready to test, providing a simple Pass/Fail banner for each cable tested.

The range of tests available allow any cable to be completely tested for correct wiring and safe construction. It does this at great speed allowing fast throughput of manufactured cable assemblies.

Statistical reporting

Onboard statistical reporting allows the operator to gain up to date statistical information on the number of units tested and number of units that have Passed / Failed.

In addition a more detailed fail analysis is available showing the number of failures per measurement.

Cable harness testers comparison table

  8681 8687
Measurement functions Open/Short, Conductance, Resistance, Capacitance, Zener, Intermittent O/S, Intermittent Conductance Open/Short, Conductance, Resistance, Capacitance, Zener, Intermittent O/S, Intermittent Conductance
Hipot / insulation resistance 700V DC, (500V AC option) 1500 V DC, 1000 V AC
Test Points 128 (256 option) 128
Interfaces Remote control, Printer, RS232 Remote control, Printer, RS232
4-Wire testing N/A Yes
Meter mode N/A Yes
Instrument settings 62 Setup files 56 Setup files
Statistics report Yes Yes
Learn cable function Yes Yes

Sequence test

Yes

Yes

Meter mode No Yes
8687 diagnostic meter mode

For the purpose of debugging test sequences or fault finding a broken cable the 8687 provides a facility for individually testing all points on a cable with any of the available tests.

Print test results and save instrument settings

The Cable Harness Testers have remote control, RS232 and printer interfaces as standard, offering a range of options to the user for controlling the instrument, uploading and downloading instrument settings and printing results.

In addition instrument set-ups can be saved in the non-volatile memory in the instrument.

Accurate LCR measurements

Offering a higher degree of performance, the 8687 uses a 4-wire connection to the cable under test providing accurate and repeatable measurements of resistance, conductance and capacitance.

The economical complete cable harness test system

Providing high performance, wide range of measurements, fast production testing and simple straightforward operation, at an extremely low price, the 8681 and 8687 Cable Harness Testers provide excellent value to cable harness manufacturers worldwide.


Technical specifications

Test functions

8681 8687
Resistance Max. 1.0 M Ω 0.02Ω to10 M Ω
Conductance Max. 50.0 Ω 0.001 Ω to 50 Ω
Capacitance 1pF to 1µF 10 pF to 1 μF
Zener 0 to 7 V 0 to 7 V
Insulation 1 MΩ 0.1 MΩ to 1.5 GΩ
Hipot Max 5 mA Max 5 mA
Open/Short 2 kΩ to 50 kΩ 1 kΩ to 50 kΩ
Intermittent O/S test 2 kΩ to 50 kΩ 1 kΩ to 50 kΩ
Intermittent conductance Max. 50.0 Ω 0.01 Ω to 50.0 Ω
Advanced functions
  • 4-wire measurement (8687 only)
  • Programmable sequence test
  • Auto pin search
  • Self diagnostic
  • Self calibration
Basic accuracy
±5%
Scanning mode
Auto / Short switchable
Measurement speed
0.1 s basic
Test signal
  8681 8687
Test signal level 5V ±5%
Insulation / Hipot  200 - 700V DC  50 - 1500 V DC
 100 - 500V AC (Option)   100 -1000 V AC
Display & sound
320 x 240 graphic LCD Display.
Pass / Fail LED indicator.
Internal speaker
Connections
128 test points
256 test points optional on 8681
Hipot calibration +/- output
Auto pin-search jack
Front panel control buttons
SysKey / FastKey / EditKey / SoftKey
I/O interface
Parallel printer interface
Remote control interface
RS232 Interface
Memory
56 setup files (8687)
62 setup files (8681)
Power Supply
115/230 V AC ±10%, 50/60 Hz
Temperature & Humidity
15ºC to 35ºC
RH 75%
Dimension (W x H x D)
425 x 190 x 350 mm
Weight
Approx. 14 kg (without accessories)
Cable Capacitance
1 µF max.

Order codes and options

8681
Cable Harness Tester with 700 V DC, 128 test points.
Supplied with user manual, power cord, auto pin-search probe and 2-in-1 64 pin DIN-to-horn converter
  1J8681
Options
Chinese Language add /N to part number
256 test points add /C2 to part number
500V AC Hipot add /H1 to part number

8687
4-Wire Cable Harness Tester with 1500V DC & 1000V AC Hipot, 128 test points.
Supplied with user manual, power cord, auto pin-search probe and 2-in-1 64Pin DIN-to-horn converter.
  1J8687
Options
Chinese Language   add /N to part number

Accessories
2 in one 64 Pin-to-Horn Converter   AV-8685DH1
Fixture Flat Cable (30cm) AK-8600F1
Calibration Fixture Set KB-8685K1
 


Product Comparison
Impedance Analysis
LCR
Wound Components
Telecommunication
Impulse/Surge Test
Cable Harness
Modulation Analysis
DC Power Supplies
Accessories

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